Ballestra S.p.A.

Combex Technology

The Perfect Fusion of Spray-Drying and NTD

Combex Technology

The “Combex” plant represents an innovative fusion of traditional Spray-Drying technology and the advanced Non Tower Detergent (NTD) technology, offering a flexible and efficient solution for detergent powder production.

This hybrid approach is ideal for both new plant installations and retrofits of existing facilities, combining the strengths of both technologies to meet evolving market demands.

Main Advantages of the Combex Technology

  • Increased Production Capacity
    Boost overall plant throughput, meeting high demand efficiently.
  • Enhanced Product Flexibility
    Achieve a wider range of bulk densities and customize powders to market needs.

  • Higher Active Matter Content
    Allows for increased total active content, enhancing product quality and performance.
  • Energy and Cost Efficiency
    Significant reduction in overall energy consumption, resulting in lower production costs and reduced CO2 emissions.
  • Reduced Water Consumption
    Optimized processes lead to a lower specific water demand, supporting sustainability initiatives.

Combex Process Options

The Combex technology offers two versatile routes to optimize the properties of the detergent powder:

  • Base Powder to Kettemix Reactor
    Feeding the base powder from the Spray-Drying Tower into the Kettemix Reactor results in higher bulk density, ideal for premium or concentrated products.
  • Base Powder to Post-Addition Blender
    Routing the base powder to the Post-Addition Blender achieves lower bulk density, suitable for standard product formulations.

Why Choose Ballestra’s Combex Technology?

Ballestra’s expertise in developing and implementing hybrid technologies ensures that the Combex plant offers a reliable, efficient, and scalable solution for detergent production. Whether you're upgrading an existing facility or building a new plant, Combex delivers unmatched flexibility, efficiency, and sustainability.

Sustainability and Innovation
By combining these technologies, Combex reduces the environmental impact while maintaining product excellence. The integration of Spray-Drying and NTD technology not only minimizes energy and water usage but also aligns with global trends in sustainable manufacturing.

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Explore how Combex technology can enhance your detergent manufacturing processes!