Ballestra S.p.A.

Liquid Detergent Production Plants

Innovative Solutions

 Liquid Detergent Production  Plants

The global market for liquid detergents continues to grow, driven by increasing demand for household cleaning products such as dishwashing liquids and light-duty detergents. Additionally, personal care products in liquid form, like shampoos and bath foams, command a significant market share. The advantage? Both types of products can be produced in the same manufacturing plants.

Ballestra offers state-of-the-art liquid detergent production plants, tailored to meet the specific requirements of liquid detergent manufacturing and ensure compact lay-out, easy operation, product stability, homogeneity, and high performance.

Key Requirements for Liquid Detergents

To meet market demands, liquid detergents must exhibit:

  • Outstanding Washing Performance: High cleaning efficiency across applications.
  • Stable Composition: Resistance to changes in storage conditions (time, temperature, light).
  • Controlled Viscosity: Wide range of viscosities for both liquid and gel forms.
  • Attractive Appearance: Transparent or pearlescent liquids, gels, or opaque formulations.

Technological Features of Ballestra Liquid Detergent Plants

Ballestra’s LIDET Plants (continuous route) and DELIP Plants (batch route) integrate advanced technologies designed to achieve:

  • Viscosity Flexibility: Handles fluids with viscosities up to 5,000–6,000 mPa·s.
  • Explosion-Proof Design: Enables the use of alcoholic solvents safely.
  • Automated Control Systems: Easy integration with computerized process control systems.
  • Durable Materials: High-resistance, corrosion-proof construction using stainless steel and special alloys.
  • Efficient Heat Transfer: Superior cooling and heating capabilities.
  • Precise Mixing: Ensures homogeneity and micelle stability.
  • Quick Changeovers: Simplified cleaning for reduced product switch times and minimal contamination risk.

Applications of Ballestra Liquid Detergent Plants

Ballestra’s liquid detergent production plants are versatile, supporting the manufacture of a wide range of products across industries:

Household Detergents

  • Fabric Washing (manual and automatic)
  • Soaking Liquids
  • Dishwashing Detergents
  • Fabric Softeners
Personal Care Products
  • Shampoos
  • Conditioners
  • Bath Foams
Industrial and Specialty Detergents
  • Hard-Surface Cleaners
  • Car Washing Detergents
  • Bottle Washing Agents
  • Floor Cleaners
  • Window Cleaners

Applications of Ballestra Liquid Detergent Plants
Product Forms and Viscosity

Product Forms and Viscosity

Ballestra plants can produce a wide range of liquid detergent formulations, including:

  • Product Shapes: Transparent liquids, pearlescent liquids, transparent gels, and opaque gels.
  • Viscosity Range: From low-viscosity liquids to high-viscosity gels.

Liquid Detergent Production Plants

Liquid Detergent Production Technologies

Ballestra offers two advanced technologies for the production of liquid detergents: the DELIP batch process and the LIDET continuous process.
Both solutions ensure high product quality, stability, and production efficiency—tailored to meet diverse market and plant needs.

DELIP Batch Process

Flexible, modular solution for low to medium capacities and frequent formulation changes.

Ballestra S.p.A.

LIDET continuous process

High-efficiency in-line system for stable, large-scale liquid detergent production.

Ballestra S.p.A.