Ballestra S.p.A.

Phosphoric Acid Production Plants

Solutions for Phosphoric Acid and fertilizer production

Phosphoric Acid Production  Plants

Ballestra has been a Prayon Technologies licensee since 2009. Prayon is the leading provider of advanced technologies for the production of phosphoric acid.

With deep expertise in the field, Ballestra offers highly efficient, sustainable, and customizable solutions, from tailor-made production processes to end-product purification.

Why Choose Ballestra for Your Phosphoric Acid Plant Needs?

1. Proven Expertise
With decades of experience and a partnership with Prayon Technologies, Ballestra delivers unmatched engineering and process design solutions for phosphoric acid plants.
2. Full integration in the fertilizer complex
Ballestra is the only company providing MECS technology for sulphuric acid along with Prayon technology for Phosphoric acid, cutting edge technology for MAP/DAP/NPK, and world leadership in Hydrogen Fluoride. No other company worldwide can match Ballestra’s skills in integrating all such units.
3. Comprehensive Equipment Solutions
We provide high-performance phosphoric acid plant equipment, ensuring reliability, efficiency, and ease of operation.

4. Customized Solutions
Tailored plant designs to meet diverse capacity requirements and raw material compositions.
5. Environmental Sustainability
Integration of environmentally friendly processes, including waste recovery and emission reduction systems, ensuring compliance with global environmental standards.
6. End-to-End Support
From feasibility studies and plant design to commissioning and after-sales support, Ballestra is your partner for every step of the project lifecycle.

Applications of Phosphoric Acid

Phosphoric acid plays a crucial role in industries such as:

  • Agriculture: Fertilizer production to boost crop yields and promote sustainable farming.
  • Food Industry: Used as an additive in beverages and food products.
  • Chemical Industry: A key raw material for producing phosphate salts, detergents, and industrial chemicals.
  • Construction: Conversion of phosphogypsum for cement and drywall manufacturing.

Applications of Phosphoric Acid
Phosphoric Acid Production Plants

Tailored Technologies for Phosphorous Chemistry

Advanced solutions for H₂SO₄ and HCl routes, purification, and fertilizer integration

Phosphoric Acid H₂SO₄ Route

The traditional sulfuric acid route remains the most widely used method for phosphoric acid production. Ballestra offers flexible configurations tailored to rock quality and desired crystallization.

Ballestra S.p.A.

Phosphoric Acid HCl Route

This innovative route uses hydrochloric acid to process phosphate rock, ensuring greater flexibility and exceptional gypsum purity.

Ballestra S.p.A.

Phosphate Fertilizer Production Plants

Ballestra transforms phosphoric acid into a full range of phosphate-based fertilizers, enabling sustainable, efficient agricultural practices.

Ballestra S.p.A.

H₃PO₄ Purification

Ballestra’s purification systems remove impurities from phosphoric acid, ensuring compliance with the highest industry and regulatory standards.

Ballestra S.p.A.

Phosphogypsum Purification

Ballestra provides advanced solutions to recover, purify, and reuse phosphogypsum, turning a byproduct into a valuable industrial material.

Ballestra S.p.A.